Rules for Maintenance and Operation of SCANROC Facade Systems
All components of SCANROC system are non-toxic, non-combustible and flameproof and do not pollute the environment during transportation, storage, installation, operation and disposal subject to compliance with the technical specifications.
The specific effective activity of radionuclides in SCANROC VFS systems and components does not exceed 370 Bq/kg. Radiological control is carried out as per NRBU-97/D.
SCANROC VFS facade systems shall be installed in compliance with the requirements of DSTU-N B A.3.1-23, DBN A.3.2-2, GOST 12.1.005 and GOST 12.3.002.
Cargo handling activities shall be performed following safety precautions set out in GOST 12.3.009.
When installing SCANROC VFS systems, it is necessary to comply with safety requirements as per GOST 12.1.004.
The flow process and equipment for installation of structures must meet the requirements of GOST 12.2.003, GOST 12.3.002 and SP 1042. Electrical equipment shall be chosen to comply with the requirements of NPAOP 40.1-1.32.
General safety precautions as per GOST 12.3.020 shall be observed when transporting and storing components of the set.
All process equipment shall be reliably earthed as per GOST 12.1.030, utilities shall be earthed against static electricity as per GOST 12.4.124.
During the installation of structures, electrical equipment shall be operated in compliance with DSTU 7237, GOST 12.1.018 and Consumer Electrical Safety Regulations (approved by Order of the State Health and Safety Supervision Authority (Derzhnadzorokhoronpratsі) of Ukraine #4 dated January 9, 1998).
When installing SCANROC VFS facade systems, worksites shall be illuminated in accordance with DBN B. 2.5-28.
SCANROC VFS worksites shall be fenced. Production sites shall be provided with the necessary safety signs as per DSTU ISO 6309 and GOST 12.4.026.
Workers shall be provided with personal protective equipment, undergo special training and safety briefing.
It is necessary to use workwear and personal protective equipment as per GOST 12.4.010; DSTU 7238, DSTU 7239, GOST 12.4.041, GOST 12.4.103 for hands, legs, head, respiratory organs and as per DSTU EN 166 for eyes. Painting works (if necessary) shall be performed as per NAPB A.01.001 and SP 991.
When mounting SCANROC VFS facade systems and when handling materials, the maximum permissible concentration of harmful substances in the working air shall comply with the requirements to concentration of harmful substances in the air as per DSP 201, GOST 12.1.005 and GOST 17.2.3.02; noise and vibration levels shall comply with GOST 12.1.003, GOST 12.1.012, DSN 3.3.6.037 and DSN 3.3.6.039.
During installation of the structure, electromagnetic interference level shall meet the requirements of DSanPiN 3.3.6-096.
Measurements of electromagnetic interference level at workplaces shall comply with the requirements of GOST 12.1.006.
Wastewater shall be discharged into the sewerage system as required in SanPiN 4630 and DBN B. 2.5-64.
The soil shall be protected from household and industrial waste contaminants as per SanPiN 42-128-4690 and DSanPiN 2.2.7.029.
Waste metal and tiles shall be sent for recycling.
Completeness and warranty
Completeness of the facade system depends on the specific type of VFS as per TU U B.2.6-24.3-35965995-001:2016.
The system generally consists of brackets with thermal insulation gaskets attached to the building walls, load-bearing frame or inter-floor slab; vertical and horizontal sections that adjust the air pathway width and offset distance of the entire system; and facade tiles that perform aesthetic and protective functions.
A batch shall be packed in the original packaging, which protects the products against mechanical damage and precipitation during transportation and storage, except for technical documentation that may be wrapped in paper according to DSTU 2191 (GOST 16295).
Warranty period of storage at end user’s store is specified in the accompanying documentation and starts from the date of shipment of products (provided the requirements of Section 5 of the Technical Specifications are met).
SCANROC, the manufacturer of materials and components used in VFS, and the mounting contractor of this system guarantee compliance of the system with the requirements of technical specifications provided that transportation, storage, installation, and operation conditions are met.
Warranty period for the system makes at least 7 years from the date of commissioning, provided that the consumer complies with the system’s operating rules.
Recommendations on storage
Storage, loading, and unloading of products shall ensure their safety from mechanical damage, moisture, and chemically reactive substances. Products shall be stored in a dedicated storage area and be kept on clean surfaces or in their original packaging and protected from weather effects.
SCANROC facade system Maintenance and Operation Instruction Manual
To ensure comfortable indoor climate at any time of the year, care shall be taken to ensure that the thermal insulation layer remains dry. To ensure reliable and efficient operation of the facade thermal insulation as well as fulfillment of the manufacturer’s warranty obligations, the building’s spouting chutes and drain pipes shall be monitored for serviceability. Water must not leak onto the thermal insulation layer. Any damaged tiles on the facade plane shall be replaced promptly.
If necessary, the face layer surface can be manually brushed, avoiding contact of the thermal insulation layer with water.
Routine inspections of the ventilated curtain wall system frame, fastening elements and facade tiles shall be performed throughout the entire operating period every 4 years. The building owner shall carry out inspection and, if necessary, SCANROC technical specialists or their regional representatives may be involved. SCANROC will monitor the performance criteria of the facade system throughout the warranty period. During the process of monitoring, the facade tile appearance is inspected for wear and tear, and any cracks or chips; air duct width is measured; and the ventilated curtain facade frame is checked for any corrosion or other deterioration signs.
It is STRICTLY FORBIDDEN to attach any parts or devices directly to the facade tile or attachment frame of a ventilated facade during construction and operation, except where agreed and approved by SCANROC representatives.
Installation and replacement rules for facade tiles
SCANROC facade system has excellent anti-vandal properties, which is confirmed by SCANROC tile fracture tests. This guarantees the longest and most comfortable operation of the system. However, the advantages of a curtain-type ventilated facade do not end there: even if the facade tiles have been damaged, they are easy to replace, regardless of whether they are a single tile or a group of tiles. You can always purchase the necessary quantity of SCANROC facade tiles to replace the damaged areas (please contact SCANROC managers, specify the tile color number or send a photo of a damaged facade). Also, it is practical if you save the remains of entire tiles for possible repair.
Figure 1. Damaged wall
Figure 2. Upper row of damaged tiles dismantled
Figure 3. Bend back the adjustment tongues and raise the tile gently
SCANROC facade tiles are hinged on three adjacent racks using special curved cut-outs on the racks and remain fixed with adjustment tongues. Replace facade tiles stepwise:
Step 1. Break and pull out the top row of damaged tiles (Fig. 2)
Step 2. Bend back adjustment tongues on the racks (Fig. 2, 3)
Step 3. Raise and pull up the lower damaged tiles to release them (Fig. 3, 4)
Step 4. Disassemble the damaged wall section from top downward (Fig. 5)
Step 5. Replace damaged tiles with new ones from the bottom row to the top row, securing them with adjustment tongues.
IMPORTANT! Keep construction and other debris out of the ventilation space, otherwise performance of the ventilated curtain facade will be decreased.
Figure 4. Remove the damaged tile by raising slightly and pulling on
Figure 5. All damaged tiles removed
Figure 6. Repaired wall
Installation of external facade elements
When installing any external elements on a previously installed facade, never attach them to the facade tiles or frame of a curtain-type ventilated facade. Attachment elements (anchors, brackets, angle brackets) of air-conditioning units, satellite dishes, drainpipes, advertising banners, decorative fences and boxes, other devices, mechanisms or parts shall be brought under a layer of insulation, providing additional insulation from the building wall. Let’s consider the installation procedure for the outer air conditioner unit as an example (other external elements shall be mounted similarly).
- First of all, carefully read the installation instructions for the split-system air conditioner.
- Remove facade tiles from the installation area, and then remove the racks and ledgers that interfere with the installation of the air conditioning unit brackets (we recommend relocating attachment points for the air conditioning unit brackets, if possible). Note: NEVER use an angle grinder to dismantle the frame of a curtain-type ventilated facade or to cut individual frame elements.
- Remove the insulation layer carefully and, if necessary, remove the angle brackets.
- Mark the attachment points for the air conditioning brackets and the air conditioning tube outlet.
- Install brackets for the outdoor air conditioner unit following instructions of the split-system manufacturer.
IMPORTANT! Split system brackets shall be insulated from the wall by thermal pads min. 2 mm thick made of foamed PVC or other chemically neutral materials with a thermal conductivity factor λ not exceeding 0.06 W/(m⋅K) to avoid cold bridges. Use plastic dowels for fastening where possible. The air-conditioning tube shall also be fitted with a thermal insulation jacket meeting the above conditions.
- Fit removed angle brackets and ledgers in place.
- Fit the insulation and secure it with disk-shaped dowels.
- Fit removed racks in place and install the auxiliary racks required at the points where the air conditioner brackets extend outwards the facade.
- Install facade tiles. At the outlet of the brackets and tubes, the tiles are cut vertically along the width of the bracket (tube) and installed so that each tile is placed over 3 adjacent racks. Is not recommended to cut tiles lengthwise, and it is STRICTLY PROHIBITED to cut off or drill tile teeth.
Installation flow charts for air-conditioning units, drainpipes and satellite antenna brackets are given on pages 12-16 of the Maintenance and Operation Instruction Manual (see below).
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